Double Sided Foam Tape: Driving Efficiency in Vehicle Assembly

How Austen Instant Tapes Revolutionized Production with tesa double Sided Foam Tape for a Major Commercial Vehicle Converter

In the competitive world of commercial vehicle conversion, efficiency and quality are paramount. When a major commercial vehicle converter in the East of England faced challenges with their manufacturing process, they turned to Austen Instant Tapes Ltd for a solution.

The Challenge: Overcoming Inefficiency and Quality Concerns

The company was grappling with several issues in their manufacturing process:

1. Labor-intensive and time-consuming use of mechanical fixings (rivets and screws)
2. Potential corrosion and leaks at attachment points
3. Limited production capacity due to lengthy assembly times
4. Increased costs associated with mechanical fixings and labor

The Result

A game-changing implementation of tesa® ACXplus 7074 that transformed their production line.

Specifically, the use of rivets in securing loadlock rails to the van chassis was a major bottleneck, limiting the rate of van production capacity.

The Austen Direct Approach: Expert Assessment and Tailored Solutions

Recognizing the complexity of the challenge, Austen Instant Tapes, as authorized distributors for tesa®, took a comprehensive approach:

1. On-Site Evaluation: Our experienced team, led by Austen Instant Tapes director, visited the customer’s premises alongside tesa® distributor.
2. Process Analysis: We conducted a thorough assessment of the current production process, identifying key areas for improvement.
3. Custom Solution Design: Leveraging our 50+ years of industry experience, we proposed replacing the mechanical fixings with tesa® ACXplus 7074, a high-performance acrylic foam tape.

“We are delighted with the results to date and will continue to look at other areas of the manufacturing process and support development.”

Need expert advice on improving your manufacturing process? Contact Austen Direct today!

📞 01892 832141 | ✉️ enquiries@austen-tapes.co.uk

Explore our range of tesa® ACXplus products for various applications:

The Solution: tesa® ACXplus 7074 – A Game-Changer in Industrial Adhesives

Austen Instant Tapes recommended and supplied tesa® ACXplus 7074, a black acrylic foam tape designed to excel in demanding applications. Here’s why it was the perfect fit:

1. Superior Bonding Strength: With an adhesion to steel of 32 N/cm, it provides a secure, long-lasting bond.
2. Thermal Expansion Compensation: Its viscoelastic core adapts to the different thermal expansion of bonded parts.
3. Excellent Environmental Resistance: Suitable for both indoor and outdoor applications, withstanding temperatures from -40°C to 80°C.
4. Versatility: Ideal for bonding a wide range of materials, including metals and plastics.

The Implementation: A Seamless Transition to Advanced Adhesive Technology

Austen Instant Tapes didn’t just supply the product; we provided comprehensive support throughout the implementation process:

1. Surface Preparation: We advised on proper cleaning techniques for the wall and rail surfaces.
2. Application Training: Our team demonstrated the correct application of tesa® promoter and the ACXplus 7074 tape.
3. Process Optimization: We helped redesign the rail application process for maximum efficiency.

The Results: Transformative Improvements Across the Board

The implementation of tesa® ACXplus 7074, expertly guided by Austen Direct, led to significant improvements:

1. Dramatically Reduced Assembly Time: The entire process, from cleaning to rail application, became significantly faster.
2. Increased Production Capacity: With faster assembly times, the company could produce more vehicles per day.
3. Enhanced Product Quality: The risk of corrosion and leaks was virtually eliminated, improving overall vehicle quality.
4. Cost Savings: Reduced labor time and elimination of mechanical fixings led to substantial cost reductions.

The Austen Instant Tapes Advantage: More Than Just a Supplier

This success story exemplifies why Austen Instant Tapes Ltd stands out in the industrial adhesives market:

• Extensive Expertise: With over 50 years in the industry, we bring unparalleled knowledge to every project.
• Premium Partnerships: As authorized distributors for top brands like tesa®, we offer access to cutting-edge adhesive solutions.
• Tailored Support: Our team provides personalized service and expert advice for your specific needs.
• Continuous Improvement: We don’t just solve immediate problems; we look for ongoing opportunities to enhance your processes.

Ready to revolutionize your manufacturing process? Let Austen Instant Tapes be your partner in innovation.

📞 Call us at 01892 832141 or ✉️ email enquiries@austen-tapes.co.uk to schedule your consultation.

Related Products

• tesa® ACXplus 7054 Bonding Tape – Transparent 12mm x 25m x 0.5mm Roll
• tesa® ACXplus 7055 Bonding Tape – Transparent 19mm x 25m x 1mm Roll
• tesa® ACXplus 7063 Bonding Tape – Black 19mm x 25m x 0.8mm Roll
• tesa® ACXplus 7078 Bonding Tape – Black 12mm x 18m x 2mm Roll
• tesa® ACXplus 7805 19mm x 66m x 0.50mm Thickness

Conclusion: Driving Forward with Innovative Adhesive Solutions

The success of this project demonstrates the transformative power of advanced adhesive solutions when combined with expert implementation. By partnering with Austen Instant Tapes Ltd, the commercial vehicle converter not only solved their immediate production challenges but also positioned themselves for future growth and innovation.

Whether you’re in automotive, aerospace, electronics, or general manufacturing, Austen Instant Tapes has the adhesive technology and expertise to enhance your processes. Don’t let outdated assembly methods hold your business back. Take the first step towards faster, more efficient manufacturing with Austen Direct and tesa® ACXplus 7074.

Contact Austen Instant Tapes Ltd today and discover how we can revolutionize your production process!

Trust Austen Instant Tapes for all your industrial adhesive needs – where expertise meets excellence.